Mineral Water Bottling Plant

Project Description

The demand for bottled mineral water is increasing as people are becoming more health conscious. It contains large quantities of minerals and gases. It comes from underground reserves and isn’t chemically processed. Minerals that are often present in mineral water are calcium, magnesium, potassium, sodium, bicarbonate, iron and zinc. Mineral water is bottled at the source unlike tap water and undergoes filtration and extensive treatment to achieve the highest level of purity in a mineral water plant with bottle packaging. Care is also taken while bottling mineral water so that no contaminants can deteriorate water quality.

As manufacturers of mineral water bottling plants, we have created systems that function flawlessly together. We also provide an unmatched assortment of Mineral Water Treatment & Packaging machinery as suppliers.

Mineral Water Plant Production:

Mineral water plant consists of:

  • Water treatment unit
  • Packaging unit

Mineral Water Treatment Unit by Manufacturer:

Water treatment unit consist of:

  • Chlorine/Hypochlorite Dosing System
  • Raw Water Storage Tank
  • Antiscalant Dosing System
  • Micron Filters
  • OZONE GENERATOR

Chlorine/Hypochlorite Dosing System:

In bottled mineral water plant before filtration iron and manganese present in raw water is disinfected/oxidized by a chlorine/hypochlorite dosing system. This is done by dosing raw water with 3-4ppm of sodium hypochlorite solution which forms hypochlorite acid on reaction with water. hypochlorite acid is a disinfecting agent. This process is done in a LDPE chemical preparation tank with an electronic diaphragm type dosing pump.

Raw Water Storage Tank:

After chlorine nation raw water is stored a detention time as per process.

Antiscalant Dosing System:

Calcium and magnesium present in water can scale the membranes and deteriorate water quality. This is prevented by using antiscalant dosing system in Mineral Water Packaging Plant. Dosing is done at a rate of 4-5ppm and is done in a LDPE chemical preparation tank with an electronic diaphragm type dosing pump.

Micron Filters:

Micro filtration is done by using cartridge filters of 0/10 Micron, 5 Micron, and 1 Micron. This needs to be replaced periodically as it is a consumable item.

Ozone generator:

Microorganisms that may redevelop in water after filtration are removed by ozone generator.

Treatment Unit Mineral Water Bottling Plant

Mineral Water Packaging Unit:

Mineral Water Packaging unit consists of:

  • Bottle Manufacturing by PET Blowing Machine
  • Rinsing – Filling – Capping – Sealing Machine
  • Labeling
  • Final Packing
  • Bottle Manufacturing by PET Blowing Machine

Bottle Manufacturing by PET Blowing Machine:

Semi and automatic operations are used for manufacturing PET bottles of different sized. About 36000 bottles are manufactured per hour.

Rinsing – Filling – Capping – Sealing Machine:

In mineral water production plant the bottles then go to a machine that automatically rinses them, fills them with water and screws the cap on them. Before being screwed on the bottle, the caps are stamp with the expiry and manufacturing date.

Mineral Water Bottle Labeling:

The labels and neck sleeves are put on the bottles in this stage.

Final packaging of Bottled Mineral Water:

The packaging machines can either be fully automatic or semi-automatic. In this step bottles are packed in cartons and are ready to be shipped.

Moreover, as an exporter Waterman Engineers Australia ensures that all systems meet regulatory requirements and offer high productivity and lifespan.

Packaging Unit Mineral Water Bottling Plant

Mineral Water Treatment Machine Design by Manufacturer, Supplier and Exporter:

Treatment unit:

  • Material: Stainless steel
  • Voltage: 440V
  • Frequency: 50Hz
  • Power source: Electric
  • Filtration process: Ro filtration

Mineral Water Packaging unit:

Treatment unit:

  • Capacity: 60 bottles per min
  • Power consumption: 2 HP
  • Container type: Bottle
  • Frequency: 50Hz
  • Voltage: 220V
Packaging and Filling Unit

Advantages of Mineral Water Filling and Packaging Machines:

  • Corrosion resistance
  • Safe purification of water
  • Low operational cost
  • Rugged construction
  • Dimensional accuracy
  • Energy efficient
  • Bottled water is pure and filtered
  • No harmful chemicals
  • Removed harmful microorganisms
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